Multi-Station Inspection Fixture
DFM & Setup Optimization
The original tool fixture design had blind pockets with razor-sharp inside corners. We recommended small corner relief fillets to allow standard endmills to machine the block in a single setup, slashing cycle costs by 22%.
Wear-Point Material Hardening
For high-frequency repeating automation contact points, we suggested pressed hardened steel bushings inside the aluminum base block to guarantee long-term alignment without stripping the bores.
Dimensional Metrology Check
All critical slider paths and pin locations are strictly verified using optical height gauges and digital verniers. Full dimensional reports are dispatched alongside the physical components.